Manufacturing · Representative
Predictive Maintenance for Automotive Plant
Reducing downtime with IoT + ML
The Challenge
An automotive manufacturer faced unexpected equipment failures causing costly production stoppages. Reactive maintenance was no longer viable.
Our Solution
We deployed an IoT + ML solution: sensors on critical machinery, real-time data ingestion, and predictive models that forecast failures 7–14 days in advance. Dashboards for maintenance teams and integration with existing ERP.
Measurable Outcomes
40%
Reduction in unplanned downtime
$2M+
Annual savings
15%
Extension in asset lifespan
"Factory AI understood our shop floor realities. The solution works with our existing systems and has paid for itself within the first year."
— Plant Operations Head